However, we suspect that the real award for most expensive battery replacement for an EV may go to 213 kWh pack on the 2023 GMC Hummer EV SUV, since it has the biggest battery pack out there so far. The highest electric vehicle battery replacement cost we’ve seen so far is for the Long Range battery pack for the F-150 Lightning at about $47,000 (note: Ford does design the Lightning to hopefully never need a full replacement we’ll get to that later). The lowest replacement cost should be around $3,500-4,500 for an older Nissan Leaf battery pack (24-30 kWh, refurbished). It’s important to note that Tesla still dominates the US EV market, and the average electric battery replacement cost will reflect Tesla’s pricing and may not be accurate for other brands whose production costs are still much higher. That puts the estimated average replacement cost for an EV battery between $9,180-$11,475 in the US. The average size of an EV battery pack is around 40-43 kWh worldwide, but in the US it’s closer to 60-75 kWh. Industry leaders still expect the price of batteries for electric cars to fall back down closer to $100 (and optimistically less than $100) per kWh in coming years, though instability in the materials market makes generating a timeline difficult. While it’s still a far cry from 2008’s price of $1,355 per kWh, today’s inflated price is mostly due to supply chain issues and materials shortages as more automakers put their efforts towards manufacturing EVs. The cost of batteries for electric cars has gone up from a former low of $138 per kWh in 2021. For example, that means that the base cost of a new Model S battery pack (100 kWh) would theoretically be $15,300 at the time of writing (not a bad estimate for Tesla, actually see the last section for details). How Much Does an EV Battery Cost?Īs of early 2023, the Department of Energy lists the current cost of lithium-ion battery packs for EVs at $153 per kWh. ![]() We’ll finish up by walking you through some battery replacement costs from several major EV manufacturers. ![]() Today’s blog post will focus on average battery replacement costs for EVs, current labor pricing for EV service, and whether electric car battery packs can be repaired. ![]() We hope the following info helps you understand current EV battery replacement costs and how they might change in the future. How much do replacement EV batteries cost when the warranty runs out? While many reports show that most EV batteries are likely to outlast the car, there are also plenty of sensational stories about sky-high repair bills.
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